TV/Commercial Display Flexible Assembly Line
Turnkey automation solutions for TV, commercial displays, education all-in-one machines, and digital signage manufacturers. Covers dispensing, lamination, flipping, inspection, bagging and palletizing.
Core Parameters
Solution Features
Turnkey automation solutions for TV, commercial displays, education all-in-one machines, and digital signage manufacturers. Covers dispensing, lamination, flipping, inspection, bagging and palletizing.
Industry Pain Points
Large Size Assembly Difficulty
Ultra-large displays over 65" are difficult to assemble manually, with low efficiency and high breakage rates
Complex Model Switching
Long changeover time when producing multiple models, high debugging costs, difficult to achieve flexible production
High Risk Manual Flipping
Large product flipping depends on manual labor, with safety hazards and product damage risks
Insufficient Dispensing Accuracy
Traditional dispensing equipment has low accuracy, bubbles, and sealing performance cannot be guaranteed
Low Packaging Efficiency
Complex post-line packaging process, high labor costs for manual bagging and palletizing, slow cycle time
Severe Information Isolation
Information is not shared between equipment, making digital management and quality traceability difficult
Core Process Flow
Auto Dispensing
High-precision robot dispensing, ±0.2mm positioning accuracy, multi-glue gun matrix coordination
Precision Lamination
Constant pressure control lamination, ±0.15mm accuracy, bubble-free and aligned
Safe Flipping
180° heavy-load flipping, one-button operation, solving large product flipping problems
Vision Inspection
AI vision system auto-detection, online quality control, ensuring product consistency
Auto Bagging
Robot automatic bagging packaging, labor saving, improving packaging efficiency
Smart Palletizing
Six-axis robot intelligent palletizing, ±0.5mm accuracy, 12s/piece efficient palletizing
One-Key Changeover
CAD drawing import, fast product model switching, greatly reducing debugging time
Data Traceability
WMS/WCS system achieves production data transparency, full-process quality traceability
Detailed Description
TV/Commercial Display Flexible Assembly Line is a turnkey automation solution provided by TXAM for TV, commercial display, education all-in-one machine and digital signage manufacturers.
Solution Composition
Full line covers dispensing, bracket placement, lamination, flipping inspection, final bagging and palletizing, achieving full automation from raw materials to finished products.
Technical Advantages
- One-key compatibility for 65~110" multi-size products, solving super-large size production problems
- Full process robot automated operations, greatly improving production efficiency
- CAD import one-key changeover, short debugging time, small production loss
- High line yield rate, good product consistency
- Self-developed WMS/WCS system, breaking information silos
- True turnkey engineering, one-stop service
Service Content
TXAM provides full-process support from solution design, equipment manufacturing, installation and commissioning to after-sales service, truly achieving turnkey engineering.
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